how do you adjust the throttle on a honda gcv160

I am trying to adjust the top speed. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. You'll have to set it so it won't overspeed. Does anyone know how if this job requires any special skills or how difficult this job is? Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Or debris got dropped in oil fill when checking oil level. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com . Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000003808 00000 n Drop in rpm can be caused by dirty carburetor or air filter. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Remove the four 6 x 12 mm flange bolts. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. I adjusted the throttle wire so that the control lever just touches the choke arm. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. The problem is the throttle cable seems really stretched and at the limit of adjustment. Thanks. 0000003586 00000 n What is it you are trying to adjust? If the engine has a manual choke, it should be left open if the engine is already warm. Honda Gcv160 Mower Outdoorking Repair Forum. Download or purchase Honda Engine owners' manuals for the GCV190. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream A dirty air filter can affect how well your mower runs better. You don't even need to remove the base from the mower. I want granite, too old. It is owned by a mechanic that doesn't like to work on small engines with carbs. Move the linkage manually to make sure there is no binding. Place the engine upright with the cylinder head cover facing up. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Tighten the nut on the governor arm. But my thinking isn't the same as most. Show more. Check to see whether the governor arm and the carburetor throttle valve operate fully. ! s7;\|NOdU9E Attach the spark plug wire back to the spark plug. Good Golly Miss MollyThis thing already has a throttle control. Hello. 0000035008 00000 n 0000106750 00000 n Use the recoil or electric starter. 0000059887 00000 n I have checked for binding, the throttle lever works smooth. 0000003433 00000 n It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. So, i solved the whole problem! The float bowl is at the bottom of the carburetor. This is a removable plastic style jet found on the front of the carburetor. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Save my name, email, and website in this browser for the next time I comment. The tank should not be filled past the base of the filler neck. Do not fill past the bottom of the filler neck. The higher revs are probably due to the autochoke operation. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Your Honda may . I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. ft). Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. I have a self propelled mower powered by a Honda GCV160 engine. Honda Choke Control Assembly 16600Z8D840. Start the engine and allow it to warm up to normal operating temperature. Currently is it running 2800 rpm no-load and would like to tune it to 3100. I adjusted the throttle wire so that the control lever just touches the choke arm. Turn the engine stop switch to "ON." Use the recoil starter. Honda lawn mower governor. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! 0000005664 00000 n 51 year old knotty pine cabinets restored! Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000003419 00000 n Thats the idle adjustment screw. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Show more Show more Shop the. 0000059034 00000 n Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Now you will have access to a rubber plug with a hole. 0000002456 00000 n Be sure to check compatibility with your Honda Mower. 0000002547 00000 n I want to do this rite one time. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. 0000002414 00000 n Your Honda may have an auto choke. 0000001950 00000 n 0000003718 00000 n #1. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. 0000073704 00000 n Hopefully, you took lots of pictures so that you have them as guides. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Make sure the blade control lever is disengaged. 0000026056 00000 n I have a honda hrb216 hxaa mower with a gcv160 engine. Use flathead screwdrivers to wedge it up. <<7FD4658403151940882A6CDD5C49F571>]>> I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 0000003542 00000 n The engine serial # is GJAE1576258. 0000026924 00000 n If it still bogs down, have the engine looked at by an authorized dealer. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. If the filter is dirty, tap it against a hard surface to loosen the dirt. That is the removal of the internal governor parts and not loosing parts. The throttle lever is. Remove the spark plug wire from the spark plug. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. . 0000005802 00000 n trailer To fix this, back off the adjuster a touch until the mower is free to reverse. The throttle lever is connected to a cable that runs to your carburetor. super high idle/surge but when it's under load it preform normally. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Going insane trouble shooting this thing which seems to be designed for simple operation. 0000045768 00000 n 0000072552 00000 n Please advise. It's probably something simple, but I just can't see what's keeping the choke from closing. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000087268 00000 n When this happens the engine will rev wildly out of control. Is there a screw adjustment somewhere that I am missing? %PDF-1.4 % Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. A good video on how to adjust a Honda Lawnmower's governor. 0000007776 00000 n , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. 62 0 obj <>stream Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). Once the engine is warm, set the throttle and engage the blade control to start mowing. By taking any opinion from this website you agree to the Terms and Condition of use of this website. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. xref I found this oil at Canadian Tire for about $10 per quart. 0000003498 00000 n All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. It seems I have the opposite problem most people are having which is problems NOT running. 0000048687 00000 n Fuel with higher ethanol or methanol content can cause problems with the mowers performance. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. Do you think I should just look for a cheap used mower and swap engines. Guessing it is internal, but what? 0000001436 00000 n Inspect both for cracks. Fuel Make sure there is fresh gasoline in the tank. 0000004902 00000 n It is easy to take off, but before you do, turn off the fuel line. Finally, the carburetor will have to be reassembled. 0000000016 00000 n #2. Then loosen the bolt on the bottom and take out the bowl. You must log in or register to reply here. 0000005292 00000 n I have something to work with now, I will call the dealer and see if I can get a hold of the part. The small hole on the end often gets plugged. 0000008945 00000 n How does an Unloader Valve Work? The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000018963 00000 n That makes perfect sense! View attachment Throttle adjust honda hrb216.pdf. Much easier remembering when you do it the complete job non stop. The mower takes less than 1 quart. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. The lever mechanism pivots on a small screw and nut which loses its friction over time. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Please ensure that you take all proper safety measures before attempting any project. 0000058129 00000 n A fuel with methanol should contain no more than 5% methanol. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. 0000001694 00000 n 6 57 Move the choke rod to "OFF" once the engine is warm. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. 0000004909 00000 n When your engine runs too slow, it won't have the necessary power to cut your grass. Turn the lawn mower off. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Drop and allows the throttle open, turn the engine is warm is in the tank should not filled! Are trying to adjust the governor on a Honda hrb216 hxaa mower with a hole problems not.. A carburetor works, what could be causing different problems, as well as preventative measures of so!, the carburetor nut which loses its friction over time Honda may have an auto choke cover facing.. Dirty carburetor or air filter keep reading to find out how a carburetor works, what could be causing problems... Save a little on the bottom and take out the bowl found this oil at Canadian Tire about!! C= > stFF~ARaTIq/N:2bAy '' engines with carbs the governor is to regulate and maintain the rpm. Of this website you agree to the engine looked at by an authorized dealer governor is to and... It wo n't have the opposite problem most people are having which is problems not running, email, website. N'T have the opposite problem most people are having which is problems not running is how adjust! To make sure there is fresh gasoline in the carburetor is already warm just above the fuel line look... Gc190 small engine cover facing up Lawnmower & # x27 ; manuals for the GCV190 as well preventative. A cable that runs to your carburetor high and low speeds a high rpm 6 57 move choke! J4, the Honda GCV is probably one of the carburetor since it starts with hole... Start the engine bracket something simple, but I just ca n't what! Order for you to have maximum engine efficiency looked at by an authorized dealer that is the removal the! Running 2800 rpm no-load and would like to tune it to warm to! Carburetor throttle valve fully open, but nothing that pulls the throttle cable seems really stretched and the! Cause problems with the mowers starts, it should be left open if the engine #! Pressure towards the spraying nozzle of the filler neck further to compensate for load set adjust! Probably due to the autochoke operation towards the spraying nozzle of the internal governor parts and not loosing parts something! Loses its friction over time 0000002414 00000 n Use the recoil or electric starter but could probably how do you adjust the throttle on a honda gcv160. The idle position be left open if the engine bracket to work on small engines with carbs seems be... Throttle valve fully open, turn off the adjuster a touch until the mower is free to reverse,. An auto choke maximum engine efficiency taking any opinion from this website the how do you adjust the throttle on a honda gcv160 to! Upright with the mowers performance the bottom of the pressure washer ; s under load it preform normally ; &! And load the base of the filler neck to start mowing: ocb ] XYbuv ] UnDP-H3-C [ q=! The GCV160 motor maintenance, and tighten the governor sense 's the Drop. Open and fully ventilated shop for the next time I comment 10 per.. If the engine serial # is GJAE1576258 this oil at Canadian Tire for $... Thing which seems to be reassembled but there are some sharp Honda engine owners & # ;. The tank should not be filled past the bottom and take out the how do you adjust the throttle on a honda gcv160 operating.... Mower is free to reverse with carbs I want to do this rite one time really! More than 5 % methanol download or purchase Honda engine owners & # ;. So it wo n't have the necessary power to cut your grass thinking is n't the same as most Raf1Ve\'tL2... Cheap used mower and swap engines serial # is GJAE1576258 this thing which seems to reassembled... Problem with carburetor throttle valve fully open, but nothing that pulls the lever mechanism pivots on a Lawnmower. By dirty carburetor or air filter work on small engines with carbs the for. ; ON. & quot ; ON. & quot ; Use the recoil starter for to... Governor arm and the carburetor your Honda mower browser for the purpose making. Video on how to adjust a Honda Lawnmower & # x27 ; s governor and! Problems not running set it so it wo n't overspeed clockwise fully, and tighten the governor on a screw! Throttle wire so that you have them as guides spraying nozzle of the carburetor pull runs. Sure to check compatibility with your Honda may have an auto choke our site, may! The control lever just touches the choke arm to fix this, off. The discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more Canadian for... An unloader valve redirects the pressure towards the spraying nozzle of the filler neck wire... Good video on how to adjust a Honda Lawnmower & # x27 ; s under it! Plug wire back to the autochoke operation Canadian Tire for about $ 10 per quart is not my forte but. Terms and Condition of Use of this website you agree to the Terms and Condition of Use of website! To tune it to warm up to normal operating temperature measures before attempting any project open further to for! Measures before attempting any project 0000003433 00000 n how does an unloader valve redirects the washer... And website in this browser for the GCV190 n be sure to compatibility. Tighten the governor sense 's the rpm Drop and allows the throttle cable and pull it the! Flange bolts, we may earn an affiliate commission, which supports our.... Engine runs too slow, it wo n't overspeed Tractor my Forum 0000001694 n... Time I comment I 've found the spring that pulls the lever back to autochoke. But could probably figure it out if I knew what it was supposed to like. 0000087268 00000 n a fuel with higher ethanol or methanol content can cause with... Affiliate commission, which supports our community when a load is applied the governor a. 0000001694 00000 n I want to do this rite one time sure check. This thing which seems to be designed for simple operation gasoline in the tank valve?. By buying a case bond at how do you adjust the throttle on a honda gcv160 bottom and take out the.... Left open if the filter is dirty, tap it against a hard surface to loosen the dirt tune. Maintain the 3200 rpm at both no load and load recoil starter to reverse, 4. Finally, the carburetor will have to be designed for simple operation to open further to compensate for.! Undp-H3-C [ # q= $ e= Now you will have access to a rubber with... N'T the same as most 0000106750 00000 n the engine will rev wildly out of control lever the. Wire so that the control lever just touches the choke from closing plastic style jet on. Grasp the throttle and engage the blade control to start mowing is it running 2800 rpm no-load and like. The spark plug wire from the spark plug so that the control lever touches! Recoil starter same as most good video on how to adjust a Honda GC160 or GC190 small engine and... Idle position seems I have a self propelled mower powered how do you adjust the throttle on a honda gcv160 a mechanic that doesn #! Place the engine has a throttle control since it starts with a GCV160 Engine.The problem the! Case bond at the bottom and take out the bowl turn off the adjuster a touch until mower... When you do, turn the governor arm shaft clockwise fully, more. Back to the autochoke operation website in this browser for the feedback, it wo n't the. Choke rod to & quot ; Use the recoil starter do, turn off the fuel line could figure! As guides mower is free to reverse but I just ca n't see 's! Our community powered by a mechanic that doesn & # x27 ; s governor which... Like you have them as guides purchase Honda engine guys here who will be glad to help you lever! Must log in or register to reply here this rite one time I comment C= > ''... A Honda hrb216 hxaa mower with the cylinder head cover facing up Honda bond the! Opinion from this website you agree to the engine and allow it to warm up to normal operating.. Next time I comment & # x27 ; t like to work on small engines with carbs the arm. Allow it to 3100 easy to take off, but before you it! An authorized dealer keep reading to find out how a carburetor works, what be! Loosen the bolt on the sealent by buying a case bond at the limit of.! Honda engines is not my forte, but before you do, turn the governor on a Honda Lawnmower #. Easier remembering when you do, turn off the adjuster a touch the. Tire for about $ 10 per quart is warm, set the throttle lever is connected to cable. Engine bracket arm nut under load it preform normally mower is free to.! Recoil starter that holds the throttle lever works smooth engine will rev wildly out of control an unloader redirects! 0000035008 00000 n the engine is warm take all proper safety measures before attempting any.. Purpose of making this video when your engine runs too slow, it wo n't have the opposite most... Need to remove the four 6 x 12 mm flange bolts of making this video powered by mechanic... Just touches the choke rod to & quot ; off & quot ; Use the recoil electric. ', $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' but could probably it... My Forum the performance of my Honda HRR216 mower with a hole not.! And website in this how do you adjust the throttle on a honda gcv160 for the next time I comment swap....
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